Cozzoli — Aseptic Pharmaceutical Products

Custom engineering and precision construction characterize every offering in Cozzoli's comprehensive equipment line - from nozzles and PLC components to stand alone machines all the way to complete cleaning, filling, and closing systems.
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Vial/Ampule Washing
Cozzoli's in-depth knowledge of glassware preparation and processing technology brings a new dimension to aseptic air cleaning and washing. |
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AW Series with Universal Vial Carriers
Universal vial carriers dramatically reduce changeover time while segregated wash stations prevent cross-contamination. The AW Series also features air-vacuum pre-cleaning, full penetration of nozzles without vial interior contact, flexible wash sequence and low WFI consumption.
| Functions: |
Air Cleaning/Washing |
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| Container movement: |
continuous |
| Container size: |
1ml - 1 liter |
| Speed: |
up to 30,000 containers/hour |
| Vials per carrier: |
12 - 25 |
| Wash time: |
programmable |
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AW Series with Universal Vial Carriers
This high production batch washer features user programmable wash cycles with coded access and direct loading from shrink-wrap packages. Handles various media including sterile air, water and steam. Changeover is quick and easy and the GW Series is exceptionally low maintenance.
| Functions: |
High production batch washing |
| Container handling: |
batch quantities |
| Container size: |
1ml - 500ml ampules and vials |
| Production output: |
up to 23,000 containers/hour |
| Wash time: |
programmable |
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LHR4 Manual Rotary Washer
Speeds and simplifies the task of cleaning ampules, vials, bottles and other containers. For use in sink or drain basin.
| Functions: |
Washer |
| Container movement: |
manual |
| Containers handled: |
ampules, vials, bottles |
| Production output: |
up to 750 containers/hour (approx.) |
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Stopper Washing
Cozzoli's in-depth knowledge of stopper preparation and processing technology brings a new dimension to aseptic air cleaning and washing. |
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SW40 Programmable Vial Stopper Washing Machine
Washer The stopper washing machine, Model SW40, offers accurate repeatable washing cycles and innovative design features - like user-programmable wash cycles with coded access, sanitary supply plumbing, stainless steel exterior, and lots more!
| Functions: |
Sterile Air, Water & Silicone |
| Production output: |
23,000/13mm stoppers, 6,200/20mm stoppers |
| Wash time: |
Programmable |
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Liquid Filling
Choose from a variety of filling methods to meet your production goals. We offer in-line or rotary filling with piston, diaphragm pump, or time/pressure technology. Our machines handle a broad range of container shapes and fill viscosities from aqueous to heavy creams. Choose continuous or intermittent motion; standalone or monoblock configuration. Every Cozzoli liquid filler provides unmatched ease of container handling and changeover.
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In-Line Liquid Filling |
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LF Series
This high production batch washer features user programmable wash cycles with coded access and direct loading from shrink-wrap packages. Handles various media including sterile air, water and steam. Changeover is quick and easy and the GW Series is exceptionally low maintenance.
| Functions: |
fill |
| Container movement: |
continuous |
| Speed: |
up to 300 containers/minute |
| Number of syringes: |
up to 16 |
| Accuracy: |
±0.5% |
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VR Series
The VR Filler Series encompasses different models to accommodate a variety of applications. They operate in an intermittent mode ranging from moderate to high speeds. Solid, reliable performance at low to high speeds with smooth, efficient container handling.
| Functions: |
fill |
| Container movement: |
intermittent |
| Speed: |
up to 400 containers/minute |
| Number of syringes: |
2 - 16 |
| Accuracy: |
±0.5% |
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Series F400X Liquid Filler
Perfect for low production rates with high accuracy requirements. Fills aqueous solutions to light oils. All product contact parts are easily disassembled for autoclaving. Shipped fully assembled and ready to use. Big features, small package.
| Functions: |
fill |
| Container movement: |
manual |
| Container handling: |
manual |
| Containers handled: |
variety |
| Speed: |
up to 50 containers/minute depending on operator |
| Number of fill stations: |
1 - 2 |
| Accuracy: |
±0.5% |
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Series F300 Liquid Filler
Five different models handle greater quantities of product with accuracy and precision. Shipped ready-to-use in manual or semi-automatic modes. |
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| Functions: |
fill |
| Container movement: |
manual |
| Containers handled: |
variety |
| Speed: |
up to 100 containers/minute depending on operator |
| Number of fill stations: |
1 - 5 |
| Accuracy: |
±0.5% |
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TPF Series
Time pressure filling is accomplished by controlling the flow of product through tubing. The product stays in a manifold that feeds the tubes. A computer calculates the product flow time needd based upon manifold pressure, nozzle size and target fill volume.
| Functions: |
Time Pressure Filling |
| Container movement: |
Continuous or Intermittent |
| Containers handled: |
Vials |
| Speed: |
Up to 200 Containers per Minute |
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In-Line Monoblock Filling & Stoppering |
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LF/S Series
For problem-free filling of most unstable containers or those with small openings, the LF/S Series offers in-line liquid filling and stoppering with smooth, efficient container handling.
| Functions: |
fill, stopper |
| Container movement: |
continuous |
| Speed: |
up to 300 vials/minute |
| Number of fill stations: |
From 2 to 12 |
| Accuracy: |
±0.5% |
| Closures handled: |
conventional & slotted stoppers |
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VR/S Series
Our stainless steel in-line monoblock VR/S Series, fills and stoppers a wide variety of liquid products offering high-speed performance with smooth, efficient container handling.
| Functions: |
fill, stopper |
| Container movement: |
intermittent |
| Speed: |
up to 300 vials/minute |
| Number of syringes: |
8 - 12 |
| Accuracy: |
±0.5% |
| Closures handled: |
conventional & slotted stoppers |
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Rotary Monoblock Filling & Stoppering |
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CR Series
For continuous-motion filling and stoppering of liquid pharmaceuticals, our CR Series offers high speeds at a volumetric accuracy of better than +/- 0.5% with either full or partial insertion of stoppers. Compact size requires less than 37 sq.ft. (3.4m2) of floor space.
| Functions: |
fill, stopper |
| Container movement: |
continuous |
| Speed: |
up to 400 vials/minute |
| Number of syringes: |
6 - 12 |
| Accuracy: |
±0.5% |
| Closures handled: |
conventional & slotted stoppers |
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RFPC/REFPC Series
The RFPC/REFPC Series can handle various container shapes and sizes and a wide range of products from aqueous to heavy oils, suspensions and creams. REFPC models permit pre-programming container size and fill volume with visual on-screen data and diagnostic reporting.
| Functions: |
fill, plug or stopper, screw cap or aluminum crimp seal |
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| Container movement: |
intermittent |
| Speed: |
up to 200 vials/minute |
| Number of nozzles: |
1 - 4 |
| Accuracy: |
±0.5% |
| Closures handled: |
wipers, opthalmic plastic, stem plug, eyedropper, aluminum seal |
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Mini Monoblock
The newest addition to Cozzoli Machine Company's line of equipment, the Mini Monoblock was designed to acommodate a compact space, with hood isolation and laminar flow in mind, utilizing the least amount of space for use in a clean environment. This machine will fill liquids or powders, then stopper the containers using full or partial stopper insertion.
| Functions: |
Unscramble, Fill and Stopper Vials |
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| Container movement: |
Continuous |
| Container handling: |
Starwheel |
| Containers handled: |
Vials |
| Container size: |
Up to 100 ml |
| Speed: |
60 Containers per Minute |
| Number of fill stations: |
2 |
| Accuracy: |
+\- 1/2 of 1% of Fill Volume |
| Monoblock version: |
Yes |
| Production output: |
60 Containers Per Minute |
| Stopper movement: |
Continuous |
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Ampule Filling & Sealing
The multifaceted line of Cozzoli ampule and vial machines accommodate a full range of products from aqueous solutions to heavy oils, suspensions and creams. Versatility, simplicity of design, accessibility of parts and minimal changeover time contribute to the successful operation of the dependable machines. |
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FSV Series
Our classic FSV Series of compact monoblock machines provides consistent, high-quality performance on a common frame, saving valuable floor space.
| Functions: |
unscramble, flush, fill |
| Container movement: |
intermittent |
| Containers handled: |
vials |
| Speed: |
15 - 110 vials/minute |
| Number of syringes: |
1 - 2 |
| Accuracy: |
±0.5% |
| Monoblock version: |
FSV/RS100, RS200, PS10 |
| Closures handled: |
conventional & slotted stoppers |
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FPS Series
Our FPS Series is ideal for filling and sealing ampules and feature stainless steel construction. They are designed with a sealed top cover plate to ensure the internal drive mechanism remains free of extraneous matter.
| Functions: |
unscramble, flush, fill, flush, flame seal |
| Container movement: |
intermittent |
| Containers handled: |
ampules, glass tubes, onion skin tubes, vials |
| Speed: |
15 - 120 containers/minute |
| Number of syringes: |
1 - 2 |
| Accuracy: |
±0.5% |
| Monoblock version: |
FPS1/RS100, PS10, FPS2/RS100, PS10 |
| Closures handled: |
conventional, slotted |
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FS Series
The FS Series has a uniquely designed in-feed, discharge and traverse beam system to assure smooth operation.
| Functions: |
unscramble, flush, fill, flush, flame seal, tray load |
| Container movement: |
intermittent |
| Containers handled: |
ampules, vials |
| Speed: |
15 - 220 containers/minute |
| Number of syringes: |
2 - 4 |
| Accuracy: |
±0.5% |
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FC2
The FC2 is designed to fill and cap prestoppered dental cartridges.
| Functions: |
unscramble, flush, fill, flush, cap |
| Container movement: |
intermittent |
| Containers handled: |
cartridges and disposable syringes |
| Speed: |
30 - 120 containers/minute |
| Number of syringes: |
1 - 2 |
| Accuracy: |
±0.5% |
| Closures handled: |
combination aluminum seals (caps) |
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In-Line Powder Filling
Cozzoli's PF Series powder fillers feature a unique dual-level supply hopper and agitator that provides just enough material of uniform density to supply the dosing chamber of each filling head. This design promotes the highest level of performance for repeatability. When dosing is completed, a brief high-pressure pulse cleans residue powder from within the dosing chamber and filter, directing it into the container -- thus eliminating product lost to waste. |
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PF Series
Our PF Series powder fillers feature a unique dual-level supply hopper and agitator that provides just enough material of uniform density to supply the dosing chamber of each filling head. This design promotes the highest level of performance for repeatability.
| Functions: |
fill and stopper |
| Container movement: |
intermittent |
| Speed: |
up to 300 containers/minute |
| Number of fill stations: |
2 - 12 |
| Accuracy: |
± 1.0% (depending on powder characteristics) |
| Monoblock version: |
PF/S Series |
| Closures handled: |
conventional, slotted |
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PF2-TT Table-Top Powder Filler
Totally enclosed product pathway with no abrading parts ensures zero powder contamination. Fine tuning fill-volume adjustments can be made on the fly without tools. This machine is perfect for labs or limited production facilities.
| Functions: |
fill |
| Container movement: |
manual |
| Containers handled: |
vials |
| Speed: |
up to 50 containers/minute |
| Number of fill stations: |
2 |
| Accuracy: |
± 1% |
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PF/S Series Monoblock
Our patented PF/S Series of powder filling machines minimize waste, prevents product contamination and simplifies the validation process. These machines bring a new dimension to sterile powder filling.
| Functions: |
fill, stopper |
| Container movement: |
intermittent |
| Containers handled: |
vials |
| Speed: |
up to 300 containers/minute |
| Number of fill stations: |
2 - 12 |
| Accuracy: |
± 1.0% (depending on powder characteristics) |
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Capping/Sealing/Stoppering
Cozzoli's technical expertise is evident throughout our diverse line of stoppering, plugging, capping and sealing equipment. Outstanding design advances like our inclined rotary stoppering head and high-speed crimp sealing machine continue to improve production rates wherever they are installed. Whether manual, semi- or fully-automatic, our precision closing machinery provides reliable day-to-day operation designed to save time and aid in increasing plant utilization and efficiency. |
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HS1 Ampule and Tube Hand Sealer
An efficient way to seal filled ampules or straight wall tubes. This machine will efficiently tip or pull seal ampules or tubes, and is ideal for lab or limited production facilities.
| Functions: |
tip seal, pull seal |
| Container movement: |
manual |
| Closures handled: |
ampules, tubes |
| Production output: |
up to 800 containers/hour |
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SC50T Screw Capping
Provides uniform tightening of container caps up to 95mm in diameter and provides gentle cap handling. This machine is ideal for lab use.
| Functions: |
screw caps, aluminum crimp seal |
| Container movement: |
manual |
| Closure sizes: |
up to 95mm diameter |
| Closures handled: |
screw caps, dropper assembly, aluminum caps |
| Production output: |
up to 50 containers/minute |
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PS Series Plug Sealing
Designed to seat plugs, caps and other forms of "snap-in" or "press-on" closures that have been placed upon open containers.
| Functions: |
seats closures |
| Container movement: |
manual |
| Speed: |
up to 60 containers/minute depending on operator |
| Closures handled: |
plugs, caps and other forms of "snap-in" or "press-on" closures |
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RS Series Stopperer
The RS Series can be furnished with a special stoppering head to handle dispenser plugs, such as those used to restrict the flow of topical solutions. Ideally suited for cleanroon environments, the RS Series offers full insertion and full or partial insertion, depending on the model of stoppers at speeds up to 400 containers/minute.
| Functions: |
stoppers |
| Speed: |
100 - 400 containers/minute |
| Closures handled: |
conventional, slotted, or fluted stoppers depending on model |
| Stopper sizes handled: |
13mm, 20mm, 28mm, 30mm, 32mm |
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CM Series High-Speed Rotary Crimping Limited Production
Our CM Series handles stoppered containers with absolute control while it automatically caps and crimp seals aluminum closures. As capped containers index into position individual single-roller crimping heads lower adn tuck the skirt under with a gentle progressive roll, then raise as finished containers index out.
| Functions: |
crimp seal |
| Container movement: |
continuous |
| Speed: |
up to 400 containers/minute |
| Closure sizes: |
13mm to 32mm |
| Closures handled: |
aluminum caps |
| Production output: |
Up to 400 Containers per Minute |
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Tray Loading
Cozzoli tray loaders provide high speed performance while maintaining positive vial control at all times. |
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BT400 Robotic Pick and Place Tray Loading
Our BT400 container-handling model offers the latest technical advancements in robotic automation. It's unique robotic arm picks up vials by the side of their necks, thus eliminating particle-generating mechanisms like pivots, linkages or slides over the vials.
| Functions: |
tray load vials |
| Container movement: |
continuous |
| Container diameters handled: |
1/2" - 21/2" |
| Speed: |
up to 20 rows/minute |
| Closures handled: |
conventional, slotted |
| Tray type handled: |
three or four sided |
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BT15 Automatic Tray Loader
The BT15 is another fine example of vial transfer. It incorporates an infeed conveyor that directs containers into a dual-tray staging area where rows of vials are placed into three-sided trays.
| Functions: |
tray load vials |
| Container movement: |
intermittent |
| Container diameters handled: |
1/2" - 21/2" |
| Speed: |
up to 20 rows/minute |
| Tray type handled: |
three sided |
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Syringe Filling/Stoppering |
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MVP Vacuum Stopperer
This vacuum stoppering unit efficiently inserts stoppers, plungers or plugs into multiple filled syringes.
| Functions: |
inserts closures into filled containers |
| Container movement: |
manual |
| Closures handled: |
stoppers, plungers, plugs |
| Production output: |
up to 200 containers/minute |
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F329-HA-10
This unit is specifically designed to fill Hypak syringes. Operating mechanically, the carrier mechanism is designed for various syringe formats such as 10x10, 8x8, 6x7 and 5x6. It is designed to dispense a broad range of liquids ranging from aqueous solutions to creams. All product contact parts are easily removed for autoclaving.
| Functions: |
fill |
| Container movement: |
intermittent |
| Container handling: |
pre-packaged Hypak |
| Containers handled: |
Hypak placed manually in machine |
| Number of fill stations: |
10 |
| Accuracy: |
+/- 1/2 of 1% of fill volume |
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F329-HE-10
The F329HE is an electronic syringe filling machine, designed to provide moderate production output in a batch filling operation. This machine can be preprogrammed for various syringe formats such as 10x10, 8x8, 6x7 and 5x6. The programmable PLC allows you to easily select your specific fill pattern.
| Functions: |
fill |
| Container movement: |
intermittent |
| Container handling: |
batch |
| Containers handled: |
B-D Hypak syringes |
| Speed: |
1 tub at 35 seconds |
| Number of fill stations: |
10 |
| Accuracy: |
+\- 1/2 of 1% of fill volume |
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Unscrambling/Accumulating Tables
These rotary tables are equipped with stainless steel turntables, and designed to provide smooth unscrambling or accumulating of a broad variety of containers such as vials, jars, bottles or cans made out of glass, plastic or metal. |
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Accumulating Tables
The accumulating tables are available in 4 sizes, AT30, AT36, AT42 and AT48. Accumulators can be located at any point on the production line where either smooth transfer between machines and/or accumulation is required.
| Functions: |
Accumulate |
| Container movement: |
Continuous |
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Unscrambling Tables
Cozzoli's unscrambling tables are available in 4 models - UT30, UT36, UT42 and UT48. The unscrambling tables are positioned at the start of conveyorized production line for imparting inital flow to containers.
| Functions: |
Unscramble |
| Container movement: |
Continuous |
| Containers handled: |
Vials, Bottles, Cans |
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Validation Protocols
One easy way to assure regulatory compliance is choosing COZZOLI Validation Protocols. The protocols can be written for one piece of equipment, for multiple or for an entire line. Protocols can also be written for Cozzoli made equipment, for integrated equipment or other equipment as well. |
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Protocols
Cozzoli offers Technical Support Service for protocol execution. Contact Customer Service or Sales for details, as protocols vary very much with equipment.
| FAT : |
Factory Acceptance Test |
| SAT: |
Site Acceptance Test |
| IQ: |
Installation Qualification |
| OQ: |
Operational Qualification |
| PQ: |
Performance Qualification |
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Cozzoli — Non - Aseptic Pharmaceutical Products

Custom engineering and precision construction characterize every offering in Cozzoli's comprehensive equipment line – from nozzles and PLC components to stand alone machines all the way to complete cleaning, filling, and closing systems.
|
Liquid Filling
Choose from a variety of filling methods to meet your production goals. We offer in-line or rotary filling with piston, diaphragm pump, or time/pressure technology. Our machines handle a broad range of container shapes and fill viscosities from aqueous to heavy creams. Choose continuous or intermittent motion; standalone or monoblock configuration. Every Cozzoli liquid filler provides unmatched ease of container handling and changeover.
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In-Line Liquid Filling |
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LF Series
This high production batch washer features user programmable wash cycles with coded access and direct loading from shrink-wrap packages. Handles various media including sterile air, water and steam. Changeover is quick and easy and the GW Series is exceptionally low maintenance.
| Functions: |
fill |
| Container movement: |
continuous |
| Speed: |
up to 300 containers/minute |
| Number of syringes: |
up to 16 |
| Accuracy: |
±0.5% |
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VR Series
The VR Filler Series encompasses different models to accommodate a variety of applications. They operate in an intermittent mode ranging from moderate to high speeds. Solid, reliable performance at low to high speeds with smooth, efficient container handling.
| Functions: |
fill |
| Container movement: |
intermittent |
| Speed: |
up to 400 containers/minute |
| Number of syringes: |
2 - 16 |
| Accuracy: |
±0.5% |
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Series F400X Liquid Filler
Perfect for low production rates with high accuracy requirements. Fills aqueous solutions to light oils. All product contact parts are easily disassembled for autoclaving. Shipped fully assembled and ready to use. Big features, small package.
| Functions: |
fill |
| Container movement: |
manual |
| Container handling: |
manual |
| Containers handled: |
variety |
| Speed: |
up to 50 containers/minute depending on operator |
| Number of fill stations: |
1 - 2 |
| Accuracy: |
±0.5% |
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Series F300 Liquid Filler
Five different models handle greater quantities of product with accuracy and precision. Shipped ready-to-use in manual or semi-automatic modes.
| Functions: |
fill |
| Container movement: |
manual |
| Containers handled: |
variety |
| Speed: |
up to 100 containers/minute depending on operator |
| Number of fill stations: |
1 - 5 |
| Accuracy: |
±0.5% |
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TPF Series
Time pressure filling is accomplished by controlling the flow of product through tubing. The product stays in a manifold that feeds the tubes. A computer calculates the product flow time needd based upon manifold pressure, nozzle size and target fill volume.
| Functions: |
Time Pressure Filling |
| Container movement: |
Continuous or Intermittent |
| Containers handled: |
Vials |
| Speed: |
Up to 200 Containers per Minute |
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IFL Series
These fill-to-level straightline models fill a diverse range of liquid products including cosmetics, chemicals, food and beverages in a variety of container shapes and sizes.
Models range from semi to fully automatic. Either gravity, pressure, vacuum or combination filling systems can be used.
Models range from semi to fully automatic. Either gravity, pressure, vacuum or combination filling systems can be used.
| Functions: |
Fill |
| Container movement: |
Intermittent |
| Speed: |
12 - 60+ containers/minute |
| Number of nozzles: |
2 - 12 |
| Accuracy: |
± 1/16 inch fill-to-level |
| Container sizes: |
up to 7" diameter |
| Fill volume: |
fill-to-level |
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In-Line Piston Fillers
These volumetric fillers are available in single valve, twin, twin gallon as well as other models that provide clean and accurate fills for efficient economical production. They handle a wide range of difficult to fill products from light liquids to heavy foods. Plus, these models are easily adjusted for amount of fill, container height and speed.
| Functions: |
fill |
| Container movement: |
manual or intermittent |
| Speed: |
up to 50 containers per minute |
| Number of nozzles: |
2 to 8 |
| Accuracy: |
± 1/2 of 1% |
| Fill volume: |
.37 oz. - 183 oz. |
| Fill Method: |
Volumetric |
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In-Line Monoblock Filling & Stoppering |
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LF/S Series
For problem-free filling of most unstable containers or those with small openings, the LF/S Series offers in-line liquid filling and stoppering with smooth, efficient container handling.
| Functions: |
fill, stopper |
| Container movement: |
continuous |
| Speed: |
up to 300 vials/minute |
| Number of fill stations: |
From 2 to 12 |
| Accuracy: |
±0.5% |
| Closures handled: |
conventional & slotted stoppers |
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VR/S Series
Our stainless steel in-line monoblock VR/S Series, fills and stoppers a wide variety of liquid products offering high-speed performance with smooth, efficient container handling.
| Functions: |
fill, stopper |
| Container movement: |
intermittent |
| Speed: |
up to 300 vials/minute |
| Number of syringes: |
8 - 12 |
| Accuracy: |
±0.5% |
| Closures handled: |
conventional & slotted stoppers |
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Rotary Monoblock Filling & Stoppering |
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CR Series
For continuous-motion filling and stoppering of liquid pharmaceuticals, our CR Series offers high speeds at a volumetric accuracy of better than +/- 0.5% with either full or partial insertion of stoppers. Compact size requires less than 37 sq.ft. (3.4m2) of floor space.
| Functions: |
fill, stopper |
| Container movement: |
continuous |
| Speed: |
up to 400 vials/minute |
| Number of syringes: |
6 - 12 |
| Accuracy: |
±0.5% |
| Closures handled: |
conventional & slotted stoppers |
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RFPC/REFPC Series
The RFPC/REFPC Series can handle various container shapes and sizes and a wide range of products from aqueous to heavy oils, suspensions and creams. REFPC models permit pre-programming container size and fill volume with visual on-screen data and diagnostic reporting.
| Functions: |
fill, plug or stopper, screw cap or aluminum crimp seal |
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| Container movement: |
intermittent |
| Speed: |
up to 200 vials/minute |
| Number of nozzles: |
1 - 4 |
| Accuracy: |
±0.5% |
| Closures handled: |
wipers, opthalmic plastic, stem plug, eyedropper, aluminum seal |
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Mini Monoblock
The newest addition to Cozzoli Machine Company's line of equipment, the Mini Monoblock was designed to acommodate a compact space, with hood isolation and laminar flow in mind, utilizing the least amount of space for use in a clean environment. This machine will fill liquids or powders, then stopper the containers using full or partial stopper insertion.
| Functions: |
Unscramble, Fill and Stopper Vials |
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| Container movement: |
Continuous |
| Container handling: |
Starwheel |
| Containers handled: |
Vials |
| Container size: |
Up to 100 ml |
| Speed: |
60 Containers per Minute |
| Number of fill stations: |
2 |
| Accuracy: |
+\- 1/2 of 1% of Fill Volume |
| Monoblock version: |
Yes |
| Production output: |
60 Containers Per Minute |
| Stopper movement: |
Continuous |
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RPF Series
The RPF rotary piston fillers can accommodate a wide range of containers and products of most viscosities at high production speeds. Each model features overhead driven pistons with patented individual piston-adjustment mechanism, bottom-up fill capability, no-container/no-fill and positive spiral feed. Pistons and valve plugs are easily removed for cleaning and sanitizing.
| Functions: |
Volumetric Fill |
| Container movement: |
continuous |
| Speed: |
60 - 600+ containers/minute |
| Number of nozzles: |
4 - 36 |
| Accuracy: |
± 0.5% by volume |
| Container sizes: |
up to 9" diameter |
| Fill volume: |
0.5 oz. - 170 oz. |
| Monoblock version: |
Available |
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RFL Series
The fully automatic RFL rotary fillers are fill-to-level machines: vacuum, gravity or combined gravity/pressure filling systems. Shut-off segment and exclusive bottom manifold feed minimize container pressurization on plastic containers.
All RFL fillers feature a top gear drive shielded to assure cleanliness and include centrally clustered manual lubrication systems for ease of maintenance.
| Functions: |
Fill-to-level |
| Container movement: |
continuous |
| Speed: |
30 - 700 containers/minute |
| Number of nozzles: |
6 - 90 |
| Accuracy: |
± 1/16 inch fill-to-level |
| Fill volume: |
0.5 oz. - 5 gal. Fill-to-level |
| Monoblock version: |
Available |
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Versa-Fil
The Versa-Fil is an accurate high-speed rotary time/pressure filler that is especially well suited to filling heavy viscosity food products like mayonnaise, peanut butter and relish as well as a variety of lighter products. Dual stage fill methods are available.
| Functions: |
Time Pressure Fill |
| Container movement: |
continuous |
| Speed: |
up to 450 containers/minute |
| Number of nozzles: |
4 - 30 |
| Accuracy: |
± 0.5% (most applications) |
| Container sizes: |
3" - 81/2" diameter |
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In-Line Powder Filling
Cozzoli's PF Series powder fillers feature a unique dual-level supply hopper and agitator that provides just enough material of uniform density to supply the dosing chamber of each filling head. This design promotes the highest level of performance for repeatability. When dosing is completed, a brief high-pressure pulse cleans residue powder from within the dosing chamber and filter, directing it into the container -- thus eliminating product lost to waste. |
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PF Series
Our PF Series powder fillers feature a unique dual-level supply hopper and agitator that provides just enough material of uniform density to supply the dosing chamber of each filling head. This design promotes the highest level of performance for repeatability.
| Functions: |
fill and stopper |
| Container movement: |
intermittent |
| Speed: |
up to 300 containers/minute |
| Number of fill stations: |
2 - 12 |
| Accuracy: |
± 1.0% (depending on powder characteristics) |
| Monoblock version: |
PF/S Series |
| Closures handled: |
conventional, slotted |
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PF2-TT Table-Top Powder Filler
Totally enclosed product pathway with no abrading parts ensures zero powder contamination. Fine tuning fill-volume adjustments can be made on the fly without tools. This machine is perfect for labs or limited production facilities.
| Functions: |
fill |
| Container movement: |
manual |
| Containers handled: |
vials |
| Speed: |
up to 50 containers/minute |
| Number of fill stations: |
2 |
| Accuracy: |
± 1% |
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PF/S Series Monoblock
Our patented PF/S Series of powder filling machines minimize waste, prevents product contamination and simplifies the validation process. These machines bring a new dimension to sterile powder filling.
| Functions: |
fill, stopper |
| Container movement: |
intermittent |
| Containers handled: |
vials |
| Speed: |
up to 300 containers/minute |
| Number of fill stations: |
2 - 12 |
| Accuracy: |
± 1.0% (depending on powder characteristics) |
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Capping
Cozzoli's technical expertise is evident throughout our diverse line of stoppering, plugging, capping and sealing equipment. Outstanding design advances like our inclined rotary stoppering head and high-speed crimp sealing machine continue to improve production rates wherever they are installed. Whether manual, semi- or fully-automatic, our precision closing machinery provides reliable day-to-day operation designed to save time and aid in increasing plant utilization and efficiency. |
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SC50T Screw Capping
Provides uniform tightening of container caps up to 95mm in diameter and provides gentle cap handling. This machine is ideal for lab use.
| Functions: |
screw caps, aluminum crimp seal |
| Container movement: |
manual |
| Closure sizes: |
up to 95mm diameter |
| Closures handled: |
screw caps, dropper assembly, aluminum caps |
| Production output: |
up to 50 containers/minute |
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CM Series High-Speed Rotary Crimping Limited Production
Our CM Series handles stoppered containers with absolute control while it automatically caps and crimp seals aluminum closures. As capped containers index into position individual single-roller crimping heads lower adn tuck the skirt under with a gentle progressive roll, then raise as finished containers index out.
| Functions: |
crimp seal |
| Container movement: |
continuous |
| Speed: |
up to 400 containers/minute |
| Closure sizes: |
13mm to 32mm |
| Closures handled: |
aluminum caps |
| Production output: |
Up to 400 Containers per Minute |
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CM60A Crimp Sealing Limited Production
Our CM60A automatically places and crimp seals aluminum closures at speeds up to 60 containers per minute.
| Functions: |
crimp seal |
| Container movement: |
intermittent |
| Speed: |
up to 60 containers/minute |
| Closures handled: |
aluminum caps |
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Versa Cap
The Versa Cap is a straight through friction disc capper designed to handle a wide variety of cap shapes and sizes with little or no changeover time required. It is easy to run, easy to adjust and uses a minimum of components to provide consistently high quality and trouble-free capping.
| Functions: |
continuous thread or snap cap |
| Container movement: |
continuous inline |
| Speed: |
up to 240 caps per minute |
| Closures handled: |
screw cap and/or snap cap, metal or plastic |
| Closure sizes: |
13mm to 110mm * |
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Unscrambling/Accumulating Tables
These rotary tables are equipped with stainless steel turntables, and designed to provide smooth unscrambling or accumulating of a broad variety of containers such as vials, jars, bottles or cans made out of glass, plastic or metal. |
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Accumulating Tables
The accumulating tables are available in 4 sizes, AT30, AT36, AT42 and AT48. Accumulators can be located at any point on the production line where either smooth transfer between machines and/or accumulation is required.
| Functions: |
Accumulate |
| Container movement: |
Continuous |
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Unscrambling Tables
Cozzoli's unscrambling tables are available in 4 models - UT30, UT36, UT42 and UT48. The unscrambling tables are positioned at the start of conveyorized production line for imparting inital flow to containers.
| Functions: |
Unscramble |
| Container movement: |
Continuous |
| Containers handled: |
Vials, Bottles, Cans |
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